Inverter Welding
While the welding made by means of single-phase fed AC transformers where the welding power is adjusted through SCR and choked by obtaining continuous passages from "zero" and cold intervals making the welding "core" not homogeneous and with oxidised parts, welding through inverter technology allows rectifying the current and filtering it by AC IGBT with higher frequency compared with the electric system (generally of 1000 Hz).
This last will feed a transformer, made just for this purpose, for high frequencies, on which there will be, as secondary item, a diode bridge enabling the delivery of a direct welding current.
The first evinced advantage is that, welding with direct current, there aren't any "cold" interruption and passages from "zero" enabling to obtain a homogeneous welding "core” free from oxidised parts; therefore, it's possible to weld light alloys.
In addition, the high frequency allows adjustments and, above all, quick and accurate feedbacks (millisecond by millisecond).
Such a quick feedback enables to weld at lower pressures obtaining fewer deformations of the part, a longer life of electrodes and the smallest welding heads.
Moreover, a lower power consumption and the three-phase feeding that prevents from the shift of the feeding current obtaining a cosφ of almost 1.
All our welding heads, including the PAT 1 (micro), can be delivered with an inverter system, thanks to the wide range of available transformers and generators.
GENERATORS:
With forced air cooling:
150 Amp / 300 Amp/ 600 Amp
With water cooling (consumption: 4l/minute)
300 Amp / 600 Amp / 1200 Amp
This last will feed a transformer, made just for this purpose, for high frequencies, on which there will be, as secondary item, a diode bridge enabling the delivery of a direct welding current.
The first evinced advantage is that, welding with direct current, there aren't any "cold" interruption and passages from "zero" enabling to obtain a homogeneous welding "core” free from oxidised parts; therefore, it's possible to weld light alloys.
In addition, the high frequency allows adjustments and, above all, quick and accurate feedbacks (millisecond by millisecond).
Such a quick feedback enables to weld at lower pressures obtaining fewer deformations of the part, a longer life of electrodes and the smallest welding heads.
Moreover, a lower power consumption and the three-phase feeding that prevents from the shift of the feeding current obtaining a cosφ of almost 1.
All our welding heads, including the PAT 1 (micro), can be delivered with an inverter system, thanks to the wide range of available transformers and generators.
GENERATORS:
With forced air cooling:
150 Amp / 300 Amp/ 600 Amp
With water cooling (consumption: 4l/minute)
300 Amp / 600 Amp / 1200 Amp
Six different modes of current regulation are available:
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- Models: CSI-300A - CSI-600A - CSI -1200A - CSI-2400A / CSI-151A - CSI-301A - CSI-601A. |
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| INVERTER - FREQUENZUMRICHTER TECHNOLOGIE |
| DATI TECNICI TECHNICAL DATA TECHNSCHE DATEN |
CSI-600A
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CSI-1200A
(D C - A C) |
CSI-1200A
(D C - A C) |
CSI-151A
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CSI-301A
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CSI-601A
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| Raffreddamento Cooling System Kühlung |
Acqua - flusso 4 l/min, Temp. da 20°C a 40°C Water - flowrate 4 l/min, Temp. from 20°C to 40°C Wasser - Durchfluß 4 l/min,Temp. von 20°C bis 40°C |
Aria Forzata Forced Air Forcierte Luft |
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| Alimentazione Input Voltage Versorgung Spannung |
Trifase Threephases | 400 - 440 Vac ± 15% 50/60 Hz Threephases |
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| Tensione d’uscita Output Voltage Ausgangspannung |
onda quadra |
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| Potenza @ 20% Duty Cycle Power @ 20% Duty Cycle Listung bei 20% E.D. |
300 KVA
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600 KVA
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1200 KVA
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75 KVA
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150 KVA
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300 KVA
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| Corrente d’uscita Output current Ausgang Strom |
600 A
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1200 A (DC)
450 A (AC) |
2400 A (DC)
900 A (AC) |
150 A
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300 A
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600 A
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| Frequenza d’uscita Output Frequency Ausgang Frequenz |
( fino a ) ( fino a )
[ DC 1 KHz up to 5 KHz ] ( Bis zu ) |
( fino a )
[ AC 20 Hz up to 1000 Hz ] ( Bis zu ) |
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| Impostazioni Control Modes Einstellungen |
Duty‰ - Tensione Costante V‰ - Corrente Costante - Potenza Costante - Energia Costante - dattativo Duty‰ - Constant Voltage V‰ - Constant Current - Constant Power - Constant Energy - Adaptive Duty‰ - Konstant Spannung V‰ - Konstant Strom - Konstant Leistung - Konstant Energie - Anpassungsfähig |
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| Ingressi di misura Measures inlets Messeingaenge |
Corrente Primaria - Corrente Secondaria - Tensione Elettrodi Primary Current - Secondary Current - Electrodes Voltage Primär Strom - Sekundär Strom - Elektroden Spannung |
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| Temperatura Operativa Operating Temperature Betriebstemperarur |
da 0°C a 50°C
from 0°C to 50°C von 0°C bis 50°C |
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| Umidità Operativa Operating Humidity Betriebfeuchtigkeit |
fino a 90% C, non condensata
up to 90% C, non-condensing bis 90% C, keine-Kondens |
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| Connetività Connectivity Schnittstellen |
Profibus - DeviceNet - CANopen - Modbus/RTU - Profinet/IO - EtherNet/IP - EtherCAT - Modbus/TCP.
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| Dimensioni ( L x h x P ) Dimensions ( W x h x D ) Abmessungen ( L x h x T ) |
415 x 305 x 270 mm
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505 x 324 x 322 mm
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403 x 230 x 267 mm
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415 x 305 x 370 mm
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| Peso Weight Gewicht |
23 Kg
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45 Kg
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17 Kg
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30 Kg
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TRANSFORMERS
| PRIMARY VOLTAGE TYPE | POWER RATING | VOLTAGES SEC. | CURRENT SEC. | CURRENT MAX |
| T25/5 500 V. 5 KHz | 25 KVA/50% | 11,5 V | 1 KA/50% | 16 KA |
| T250/1 500 V. 1 KHz | 180 KVA/50% | 10,2/11,8/13,2/14,2 | 25 KA/50% | 180 KA |
| T130/1 500 V. 1 KHz | 130 KVA/50% | 7/8/9/10 V. | 13 KA/50% | 180 KA |
| T100/1 500 V. 1 KHz | 100 KVA/50% | 9,1/10,2/11,7/13,1 | 11 KA/50% | 180 KA |
| T101/1 500 V. 1 KHz | 100 KVA/50% | 9,1 V. | 13,5 KA/50% | 120 KA |
| T40/1 500 V. 1 KHz | 40 KVA/50% | 4,5/5,8/6,9/8,9 | 6,5 KA/50% | 60 KA |